Complete Technical Support. Maximum Performance. Zero Compromise.

At Testron Engineering, We deliver high-impact technical services designed to maximize machine output, extend equipment life, and ensure uninterrupted production.

We position ourselves not just as suppliers — but as long-term performance
partners.

Advanced Training Programs

We equip your team with the technical expertise required to operate and maintain high-performance extrusion systems.

Coverage Includes:

  • Machine parameter control and optimization
  • Screw configuration and mixing dynamics
  • High-filler and specialty compound handling
  • Preventive maintenance best practices
  • Troubleshooting and root cause identification
  • Safety and compliance procedures

Result: Reduced rejection rates, improved output stability, and highly confident operators.

High-Performance Product Consultation

For industries developing advanced masterbatches, speciality compounds, or engineering plastics, we provide expert technical guidance.

Our Consultation Focus:

  • Formulation development
  • Custom screw geometry selection
  • Material and additive optimization
  • Torque & output enhancement strategies
  • Energy efficiency improvements
  • Process stabilization for consistent dispersion & distribution
  • We help you achieve superior product performance while maintaining cost and efficiency

Rapid Breakdown Support

  • Downtime costs money. We act fast.
  • Immediate remote technical assistance
  • On-site intervention when required
  • Fast spare dispatch
  • Failure analysis and corrective strategy

Result: restore production quickly and prevent recurrence.

Repairs & Component Refurbishment

We restore performance and extend equipment life through precision repairs.

Services Include:

  • Screw reconditioning and hard-facing
  • Barrel relining
  • Gearbox overhaul
  • Heater & electrical panel servicing
  • Alignment correction & mechanical recalibration
  • This ensures optimal functionality without unnecessary capital replacement.

Annual Maintenance Contracts (AMC)

Preventive maintenance reduces unplanned failures and stabilizes long-term performance.

Our AMC Program Covers:

  • Scheduled inspections
  • Wear component monitoring
  • Gearbox lubrication & torque verification
  • Temperature system calibration
  • Performance reporting & analysis

Result: Predictable maintenance planning and improved operational reliability.

Machine Inspection & Performance Audit

We conduct technical audits to unlock hidden performance potential.

Audit Deliverables:

  • Efficiency gap analysis
  • Energy consumption review
  • Output vs. capacity assessment
  • Upgrade recommendations
  • ROI-based improvement roadmap
  • Our inspection services are designed to convert underperforming systems into high-efficiency production assets.

Machine Enhancement & Output Upgrades

When production demands increase, we upgrade your existing machinery for higher output and better consistency.

Enhancement Solutions:

  • High-torque gearbox upgrades
  • Advanced screw profile redesign
  • PLC & automation modernization
  • Feeding system enhancements
  • Melt pump integration
  •  Additional heating zones

Result: Higher throughput, improved dispersion quality, and better process control.

Manpower Consultation

Strong machines require skilled operators.

We assist with:

  • Skilled extrusion operator sourcing
  • Process engineering consultation
  • Technical staffing advisory
  • Short-term deployment of experienced personnel
  • We ensure your production team matches your technical capability.

Let’s Talk!!!