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Testron Engineering
Custom Machinery2026-04-01T11:40:50+05:30

Twin Screw, Co-Rotating and Counter Rotating extruder varying from Ø14- Ø97mm.

At Testron Engineering, we manufacture co-rotating Twin-Screw Extruders ranging from Ø14 mm to Ø97 mm (Capable upto Ø150mm L/D 60), designed to support everything from R&D trials to full-scale industrial production.

Built at our manufacturing facility in Bangalore, India, each machine is engineered with precision screw profiles, heavy-duty gearboxes, and modular barrel systems — ensuring superior mixing, high torque stability, and long service life.

Whether you are developing a new formulation or running continuous masterbatch production, our extruders deliver consistent output, optimized energy usage, and process flexibility.

Key Strengths

  • In-house screw & barrel manufacture (accurate metallurgy & hard-facing)
  • Heavy-duty gearboxes and shafts built for high torque life
  • Custom screw geometries for dispersive mixing and devolatilization
  • Integrated PLC controls, dosing & downstream options
  • Training, commissioning and Annual Maintenance Contracts (AMC)
Application Areas2026-03-09T05:20:08+05:30

  • Color and Additive Masterbatch
  • Polymer Compounding (Commodity and Bio)
  • Engineering Plastics
  • Filler & Mineral Compounds
  • Reprocessing & Recycling
  • Specialty Polymer Blends
  • High-performance Materials
  • Grafting
  • Pultrusion (LFRTP)
Unified Technical Specifications (14 mm – 97 mm)2026-03-23T09:07:05+05:30

Parameter Specification Range
Screw Diameter 14 mm – 97 mm
Screw Type Co-rotating, modular segmented design
L/D Ratio 24:1 – 60:1 (customisable)
Throughput 0.5 kg/hr (30 ml) – 1200+ kg/hr @ density 1
Screw Speed 50 – 1200 rpm (VFD-controlled)
Main Motor Power 1 HP – 500+ HP (application dependent)
Gearbox Heavy-duty, high-torque transmission & coupling system
Heating Zones 4 – 16 PID angular phase-controlled zones
Max Processing Temperature Up to 400°C (depending on material)
Control System PLC + HMI interface with recipe control
Feeding Options Gravimetric / Volumetric / Density Feeders / Forced spray Lubrication System
Downstream Options Strand Pelletizer / Underwater Pelletizer / Die Face Cutter / Conveyer
Cooling System Water cooling / forced air system / Plate type heat exchanger
Electrical Supply 380–440V, 3-Phase, 50/60Hz & 110V
Warranty 24 Months Standard (physical damage; electrical damage excluded)

*Throughput depends on polymer type, filler percentage, screw configuration, and L/D ratio.

Key Engineering Advantages2026-03-09T05:38:43+05:30

  • Modular screw elements for customized mixing
  • High-torque gearbox design for demanding compounds
  • Optimized barrel metallurgy for wear resistance
  • Low vibration and stable melt pressure
  • Easy maintenance and quick screw replacement
  • Designed for long operational life
Customization Capability2026-03-23T08:02:35+05:30

Every extrusion line is built based on:

  • Polymer additive combination
  • Required output (kg/hr)
  • Desired dispersion quality
  • Energy optimization goals
  • Automation level required
  • Future scalability planning

We do not supply standard machines — we engineer the solutions aligned with your process and performance expectations.

Support Beyond Installation2026-03-23T08:06:09+05:30

To ensure long-term operational success, we provide:

  • On-site commissioning
  • Operator & maintenance training
  • Spare screw, shaft and barrel supply
  • Annual Maintenance Contracts (AMC)
  • Process optimization consultation

Engineered for Precision. Built for Performance. Scaled for Growth.

Our Ø14–Ø97 mm Twin-Screw Extruder Series represents a complete, scalable solution for modern polymer processing industries across India, UAE, GCC and the Global Markets.

Let’s Talk!!!

“Rooted in Values, Centered on You”

We are at

CWS-2V-228017
26th Floor, Amber Gem Tower
Sheikh Khalifa Street, Ajman, UAE
P.O Box: 4848

Quick Links
email

enquiry@testronengineering.com

Call or WhatsApp

+91-95384 09062

+971-52 148 6040

+1-506 471 2650

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